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KUKA AWSM 3800.6
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Advanced wire saw machineAWSM 3800.6 is a fully automatic wire guide saw machine for slicing hard and expensive materials such as ingots of Silicon, Germanium, GaAs, InP and other AIII-BV or AII-BVI materials, glass, ceramics, ferrites etc. into wafers.
The design of the machines utilizes advanced methods for improving stability parameters and long service life of the parts subjected to higher stress (bearings, shafts, wire guide etc.). |
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Features and benefits
- High performance at low operating costs
- High quality of wafer surface
- Long and large (14" or 2 x 156 mm) diameter ingots
- Fully programmable control
- Oil or glycol based slurry
- Automatic location of uncuttable body inside blocks
(inclusion etc.)
- Low use of consumables
- Remote diagnostics
- Closed cooling circuits
- Loading and unloading device
- Customized technology
- Custom-defined table feed rate and slurry flow profiles
- Production capacity (example)
Capacity is determined by the length and diameter of
the brick, desired thickness of wafers, diameter of wire,
table feed rate and preparation time for starting of the machine.
- Ingot: FSQ 156x156 mm; 1200 mm length
- Thickness of wafers: 200 µm
- Wire: 120 µm
- 3582 wafers per run
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| Utility |
| Electric power |
3 + N + PE, 3 x 400 V / 230 V, 50 Hz, 85 kVA |
| Compressed air |
0.6 MPa, maximum
consumption 670 l/min |
| Cooling water |
pressure min 0.1 MPa, consumption 80 l/min, (only during shut down of closed cooling circuit) |
| Dimensions |
Approx. 4800 x 2100 x 3500 mm (width x height x depth) |
| Weight |
Approx. 14 400 kg |
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Specifications |
| Brick length (max.): |
one line single brick: 800 mm
two bricks parallel: 1200 mm |
| Brick diameter (max.): |
single brick: 405 mm
two parallel bricks: 156 mm |
| Maximum wire speed: |
10 m/s |
| Standard table feed rate: |
200- 350 µm/min |
| Wire tension: |
15 - 43 N |
| Wire length: |
up to 600 km |
| Wire diameter: |
120 - 220 µm | |
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| Specifications regarding the characteristics and usability of the products do not constitute a warranty of properties. They are intended to serve informative purposes only. Some items of equipment depicted in the illustrations are optional, and are not included in the standard scope of supply. Solely the respective contract of sale shall be binding in respect of the extent of our supplies. |
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© Copyright 2012 KUKA Systems GmbH All rights reserved |